To humans, the mantis shrimp is known as the “thumb splitter,” due to its propensity to punch the digits of unfortunate fishers.
To its prey on the seafloor, the mantis shrimp is known as “death incarnate”—the crustacean cocks back its two hammer-like appendages under its face, releasing them with such force that they obliterate clam shells, one of the toughest materials in nature.
The mantis shrimp has even more fun with crabs, strategically blowing off their claws first so the prey can’t defend itself.
So to deal with the constant punching, evolution gave the material of these weapons a “Bouligand” shape.
Instead of the layers of material neatly stacking one on top of another, the layers are twisted, almost like the helical structure of DNA.
So when a mantis shrimp’s hammer smashes into a thumb or a clam or a crab’s face, any crack in its structure will propagate in a twist pattern, dissipating the energy throughout the material.
As a result, the hammer doesn’t snap in half.
(If you’re one for formal terminology, they’re called dactyls.) It’s a twist within a twist: They’ve been able to get minerals to grow within a 3D-printed shrimp-inspired Bouligand structure with the help of bacteria, of all things.
As you can see in the image above, the resulting scaffold had plenty of empty space within—think of it as being like the beams that support a building.
They then dipped the whole structure in a bacterial solution and let it sit for 12 to 24 hours.
The Sporosarcina pasteurii bacteria in the solution attached to the polymer lattice and started secreting an enzyme called urease.
This is the same material that gives a clam’s shell—as well as your own bones and teeth—their strength.
It’s also a component of the mantis shrimp’s hammer.
In the lab, as the researchers left the scaffolding in the solution, the calcium carbonate kept on accumulating, filling in the lattice entirely within 10 days, and giving the researchers a super-tough material made of a polymer skeleton and mineral innards.
You can see the structure’s progress in the image above.
Row C shows where the mineral filled in gaps in the polymer skeleton.
In the colorful images of row D, you can see that calcium carbonate mineral deposits score high in stiffness (indicated in red), while the lattice ranks lower (shown in blue and green).
In the image below, there are four different types of lattices.
Image A shows what those 3D-printed structures look like, with Type I being just a linear stack of material, while Type IV is the Bouligand structure—each layer shifts 45 degrees, creating a kind of swirl.
In row C, the images show the dark bands of polymer filled in with white calcium carbonate.
Type I is arranged like aisles in the grocery store, whereas Type IV looks more chaotic.
When the researchers tested the strength of each lattice, the Type IV Bouligand structure absorbed 20 times as much energy as Type I.
“This kind of microstructure makes sure that this kind of composite is very tough,” says University of Southern California engineer Qiming Wang, coauthor on a new paper describing the findings in the journal Advanced Materials.
For potential uses, Wang says to think of body armor, which needs to dissipate a bullet’s energy.
Calcium carbonate is also fairly lightweight, so scientists might also be able to grow tougher panels for aircraft or even skins for robots, Wang says.
In traditional manufacturing, defects can sneak in.
Nature, on the other hand, has, over the course of millions of years, developed the wondrous Bouligand structure in the mantis shrimp’s hammer, and it’s a pattern that can be replicated with a simple lattice and a bacterial bath.
“Nature is, in that way, impeccable,” Zavattieri says.
“Nature is a 3D printer.”
Like, what if instead of building roads, we grew them? “If we have damage, you just introduce bacteria inside, and it can grow it back,” says Wang.
“These structures are very tough, very strong, and can potentially repair themselves.”
Scaling up for constructing roads would bring additional engineering challenges; for instance, getting the right ratio of supporting scaffold to hardening material.
But Zavattieri is actually already working on 3D-printing concrete.
“I don't think it's super crazy,” he says.
“We can totally have robots print the classic scaffold, leave the bacteria there, and then let them grow the material for 10 days.”
So perhaps one day the unabashed bashing of the mantis shrimp could help fix America’s busted infrastructure, instead of just breaking thumb.











